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DVLA recall archive

UK vehicle safety recall archive

The archive holds 15,570 DVLA vehicle safety recalls dating back to 1992. Filter by manufacturer, year, or keyword. To check whether a specific vehicle is affected by an outstanding recall, run a live VRM recall check for £1.99.

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Showing 1–25 of 43 recalls.

  • 03 Dec 2025VOLVO CAR XC90Ref R/2025/517

    Front seat belts

    Defect

    On affected vehicles the front left seat bolts may not have been torqued according to specification which could reduce the occupant protection in an impact.

    Remedy

    Re-torque front seat bolts.

    Vehicles affected
    1
    OEM ref
    R10345
    Build start
    15 Mar 2016
    Build end
    01 Sept 2025
  • 23 Jun 2025VOLVO CAR XC90Ref R/2025/211

    BCM2 SW – Safety Notice

    Defect

    Affected vehicles may experience a temporary loss of braking functionality after coasting downhill with ‘B’ mode selected or when using One Pedal Drive. This could potentially lead to a collision.

    Remedy

    Install modified software via an Over the Air (OTA) update.

    Vehicles affected
    1,764
    OEM ref
    R10329
    Build start
    24 Jul 2019
    Build end
    11 Jun 2025
  • 24 Mar 2025VOLVO CAR XC90Ref R/2025/117

    SPA1 Cell Modules

    Defect

    On affected vehicles the High Voltage (HV) Battery may have a manufacturing defect which could cause the battery cells to overheat when the HV Battery is fully charged. In a worst-case scenario there is a risk of fire when the vehicle is parked up with a fully charged HV Battery.

    Remedy

    Check and replace the HV Battery if necessary and install modified software.

    Vehicles affected
    2,081
    OEM ref
    R10312
    Build start
    29 Apr 2019
    Build end
    29 Nov 2021
  • 05 Nov 2024VOLVO CAR XC90Ref R/2024/446

    BCM2 – Push Road

    Defect

    The rod connecting the brake pedal to the brake booster may not have been assembled correctly. The final torque might not be according to manufacturing specification due to deviations in the equipment. If the rod does disconnect the mechanical connection between brake pedal and brake booster cannot be guaranteed. In the worst-case scenario if the rod disconnects the brake pedal function cannot be guaranteed

    Remedy

    A Volvo retailer will check and if necessary tighten the rod to correct specification.

    Vehicles affected
    1,028
    OEM ref
    R10289
    Build start
    28 May 2019
    Build end
    05 Feb 2020
  • 11 Mar 2024VOLVO CAR XC90Ref R/2024/124

    Seat and Seat Belt Torque

    Defect

    The screw joints for the seats and seat-belts may not have been torqued to the correct specification which means in the event of an impact insufficient protection will be available.

    Remedy

    The solution is to check and adjust the torque.

    Vehicles affected
    4
    OEM ref
    R10267
    Build start
    23 Aug 2022
    Build end
    09 Jul 2023
  • 08 Dec 2023VOLVO CAR XC90Ref R/2023/345

    The anchorage bolts for the second-row seat belts and seat belt buckles may not have been correctly secured. In a worst-case scenario this may not provide sufficient protection in the event of a collision.

    Defect

    The anchorage bolts for the second-row seat belts and seat belt buckles may not have been correctly secured. In a worst-case scenario this may not provide sufficient protection in the event of a collision

    Remedy

    Inspect and re-install.

    Vehicles affected
    572
    OEM ref
    R10259
    Build start
    12 Jan 2014
    Build end
    29 Sept 2023
  • 24 Jan 2023VOLVO CAR XC90Ref R/2023/025

    There may be a potential software error in the brake control module.

    Defect

    There may be a potential software error in the brake control module.

    Remedy

    Update the brake control module software.

    Vehicles affected
    10,197
    OEM ref
    R10217
    Build start
    11 Oct 2022
    Build end
    13 Jan 2023
  • 27 Oct 2022VOLVO CAR XC90Ref R/2022/313

    A SOFTWARE ERROR MAY PREVENT THE ENGINE CONTROL MODULE FROM STARTING THE ENGINE

    Defect

    The Engine Control Module (ECM) may prevent the combustion engine from starting.�

    Remedy

    Download updated software.

    Vehicles affected
    4,755
    OEM ref
    R10198
    Build start
    25 Mar 2021
    Build end
    08 Oct 2022
  • 18 Oct 2021VOLVO CAR XC90Ref R/2021/360

    THRUST BEARING IN TURBO CHARGER MIGHT NOT BE ROBUST ENOUGH

    Defect

    The thrust bearing in the turbo charger may not be robust enough.

    Remedy

    Replace turbocharger with a modified version which has an improved thrust bearing.

    Vehicles affected
    2,083
    OEM ref
    R10098
    Build start
    05 Feb 2019
    Build end
    02 Sept 2019
  • 18 Sept 2021VOLVO CAR XC90Ref R/2021/331

    POTENTIALLY INSUFFICIENT OR MISSING WELDING CONNECTION IN THE HYDRAULIC UNIT OF THE BRAKE SYSTEM

    Defect

    There may be an insufficient or missing welding connection in the Hydraulic Unit of the Brake System.

    Remedy

    Replace the Hydraulic Unit.

    Vehicles affected
    28
    OEM ref
    R10120
    Build start
    16 May 2019
    Build end
    27 Nov 2020
  • 07 Jun 2021VOLVO CAR XC90Ref R/2021/205

    THERE IS A RISK THAT THE 15AMP FUSE COULD BLOW WHICH WILL PREVENT THE LOW PRESSURE FUEL PUMP FROM OPERATING

    Defect

    There is a risk that the 15amp fuse could blow which will prevent the low pressure fuel pump operating.

    Remedy

    Replace the 15A fuse with a 20A fuse which can withstand this peak.

    Vehicles affected
    14,380
    OEM ref
    R10100
    Build start
    07 Nov 2018
    Build end
    05 Dec 2019
  • 07 Jan 2021VOLVO CAR XC90Ref R/2021/001

    VEHICLES MAY HAVE THE SUPPLEMENTARY RESTRAINT SYSTEM CONTROL UNIT INCORRECTLY TIGHTENED TO THE CAR BODY

    Defect

    Vehicles may have the Supplementary Restraint System (SRS) control unit incorrectly tightened to the car body.

    Remedy

    Inspect and tighten the SRS control unit.

    Vehicles affected
    704
    OEM ref
    R10068
    Build start
    10 Sept 2020
    Build end
    22 Sept 2020
  • 16 Mar 2020VOLVO CAR XC90Ref R/2020/073

    SOFTWARE ISSUE MEANS THAT AUTOMATIC EMERGENCY BRAKE SYSTEM MAY NOT ENGAGE

    Defect

    The Automatic Emergency Brake System a function of the IntelliSafe system may not always engage increasing the risk of a collision

    Remedy

    Affected vehicles must have new software downloaded

    Vehicles affected
    56,385
    OEM ref
    R29998
    Build start
    21 Jan 2019
    Build end
    10 Mar 2020
  • 19 Dec 2019VOLVO CAR XC90Ref R/2019/452

    POSSIBLE LOSS OF POWER WHILST DRIVING

    Defect

    Possible loss of power whilst driving.

    Remedy

    Vehicles must have updated software downloaded.

    Vehicles affected
    53
    OEM ref
    R29986
    Build start
    13 Nov 2019
    Build end
    11 Dec 2019
  • 07 Oct 2019VOLVO CAR XC90Ref R/2019/180

    THE ENGINE'S PLASTIC INLET MANIFOLD MAY MELT AND DEFORM

    Defect

    The engine�s plastic inlet manifold may melt and deform

    Remedy

    Update vehicles with improved soot reducing software cleaning of TMAP and EMAP. Fit additional hoses where necessary.

    Vehicles affected
    69,630
    OEM ref
    R29939 /45 /46/47/48/97
    Build start
    22 Dec 2014
    Build end
    23 Nov 2016
  • 25 Apr 2019VOLVO CAR XC90Ref R/2019/128

    AN ENGINE COOLING SYSTEM HOSE MAY BREAK

    Defect

    An engine cooling system hose may break and could cause a coolant leak.

    Remedy

    Replace the hose on affected vehicles.

    Vehicles affected
    959
    OEM ref
    R29936
    Build start
    27 Apr 2014
    Build end
    26 May 2019
  • 04 Jan 2019VOLVO CAR XC90Ref R/2018/377

    SMALL CRACKS ON THE INSIDE OF A RUBBER FUEL HOSE

    Defect

    Small cracks on the inside of a rubber fuel hose.

    Remedy

    Replacement of affected fuel hoses.

    Vehicles affected
    30,777
    OEM ref
    R29904 VED Fuel Line
    Build start
    11 Apr 2015
    Build end
    30 May 2016
  • 12 Nov 2018VOLVO CAR XC90Ref R/2018/314

    POSSIBLE SOFTWARE ISSUE IN THE VEHICLE CONNECTIVITY MODULE (VCM)

    Defect

    There may be a software issue in the Vehicle Connectivity Module.

    Remedy

    Upgrade software in the Vehicle Connectivity Module.

    Vehicles affected
    7,322
    OEM ref
    R39917
    Build start
    04 May 2016
    Build end
    30 Oct 2018
  • 15 Jun 2017VOLVO CAR XC90Ref R/2017/188

    REAR PASSENGER SEAT BELT PRE TENSIONER MAY NOT BE TO SPECIFICATION

    Defect

    The pre-tensioner in the driver�s side third row passenger seat belt may not have been produced according to the correct specification In the event of a collision the pre tensioner and seat belt will still operate as intended but a very small part could enter the passenger compartment. As a temporary measure until the seat belt has been replaced it is recommended that the seat belt is not used.

    Remedy

    On affected vehicles replace the seat belt.

    Vehicles affected
    501
    OEM ref
    R89716
    Build start
    23 Sept 2016
    Build end
    08 Nov 2016
  • 08 Mar 2017VOLVO CAR XC90Ref R/2017/105

    RETAINING BOLT FOR INFLATABLE CURTAIN MAY BE BROKEN

    Defect

    The retaining bolts used to assemble the Inflatable Curtain may be broken and offer less protection in the event of an incident.

    Remedy

    On affected vehicles replace all retaining bolts.

    Vehicles affected
    2,409
    OEM ref
    R89714
    Build start
    21 Nov 2016
    Build end
    01 Mar 2017
  • 03 Jan 2017VOLVO CAR XC90Ref R/2017/002

    ONE OR MORE AIRBAGS MAY FAIL TO DEPLOY IN THE EVENT OF A COLLISION

    Defect

    It has been identified by the manufacturer that the air-bag initiator does not meet specification. This can therefore result in the initiator not functioning correctly which can lead to none deployment of the air-bag. Should a collision occur then there is an increased risk of injury to the occupants of the vehicle.

    Remedy

    Recall all affected vehicles to replace the air-bags with a new quality assured component.

    Vehicles affected
    1,415
    OEM ref
    R89712
    Build start
    29 Aug 2016
    Build end
    07 Sept 2016
  • 01 Nov 2016VOLVO CAR XC90Ref R/2016/257

    SEATBELT MAY SEPARATE FROM THE BUCKLE

    Defect

    It has been identified there is a possibility the front seatbelt buckle stud may not have been punched correctly during production. This may result in a separation between the buckle and seatbelt bracket if the vehicle is involved in a collision.

    Remedy

    Recall all affected vehicles to inspect the seatbelt buckle and if required to replace the seatbelt buckle.

    Vehicles affected
    47
    OEM ref
    R89708
    Build start
    16 Feb 2015
    Build end
    19 Aug 2016
  • 27 Oct 2015VOLVO CAR XC90Ref R/2015/205

    ENGINE MAY FAIL

    Defect

    Affected vehicles may have a crankshaft that has been insufficiently hardened which may fail and nay cause engine failure.

    Remedy

    Check identity of crankshaft. If the relevant marking is not present then replace engine.

    Vehicles affected
    9
    OEM ref
    R29578
    Build start
    26 Aug 2015
    Build end
    29 Sept 2015
  • 26 Aug 2015VOLVO CAR XC90Ref R/2015/174

    THIRD ROW PASSENGER AIRBAGS MAY FAIL TO DEPLOY AS INTENDED

    Defect

    Affected vehicles have interior panels that may prevent the inflatable curtain airbags from deploying as intended. This could reduce the level of protection offered to third row passengers in the event of an accident.

    Remedy

    Modify affected interior panels to allow the inflatable curtains to deploy as intended.

    Vehicles affected
    1,690
    OEM ref
    R89573
    Build start
    27 Jan 2015
    Build end
    10 Jul 2015
  • 02 Jul 2015VOLVO CAR XC90Ref R/2015/140

    LOSS OF STEERING ASSISTANCE

    Defect

    A hose for the power steering assistance hydraulics could come into contact with the cooling fan. This would cause a noise which an observant driver may be able to hear. If the hose and fan conflict for long enough then it is possible for the hose to leak power steering fluid to the degree that servo assistance could be lost.

    Remedy

    Recall the vehicles that are likely to be affected and check the hydraulic hose for damage and relace as necessary. The hose will then be secured with a modified bracket.

    Vehicles affected
    2,584
    OEM ref
    R69572
    Build start
    22 Sept 2008
    Build end
    20 Oct 2009

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