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DVLA recall archive

UK vehicle safety recall archive

The archive holds 15,570 DVLA vehicle safety recalls dating back to 1992. Filter by manufacturer, year, or keyword. To check whether a specific vehicle is affected by an outstanding recall, run a live VRM recall check for £1.99.

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Showing 1–25 of 27 recalls.

  • 01 Dec 2025TOYOTA (GB) PLC RAV4Ref R/2025/466

    Parking Assist ECU reprogram on multiple models

    Defect

    For certain vehicles equipped with a Parking Assist ECU a component of the Panoramic View Monitor (PVM) system that displays the rear view image the software may cause the rear view image to freeze or not display

    Remedy

    Reprogram the parking assist ECU.

    Vehicles affected
    8,802
    OEM ref
    5GG61 (25SD-108)
    Build start
    21 Oct 2022
    Build end
    09 Jun 2025
  • 24 Nov 2025TOYOTA (GB) PLC RAV4 PHEVRef R/2025/270

    Combination Meter Reprogramming on Multiple Models

    Defect

    For certain vehicles equipped with the combination meter system (where various information is displayed) that due to an improper programming of the combination meter unnecessarily repetitive data is written to a memory device. This may cause the memory device to deteriorate and the monitor to not display during the meter at start up and remain in this state permanently.

    Remedy

    Reprogram or replace the combination meter.

    Vehicles affected
    7,433
    OEM ref
    5GG31 / 25SD-063
    Build start
    30 Sept 2022
    Build end
    17 Sept 2024
  • 24 Nov 2025TOYOTA (GB) PLC RAV4Ref R/2025/270

    Combination Meter Reprogramming on Multiple Models

    Defect

    For certain vehicles equipped with the combination meter system (where various information is displayed) that due to an improper programming of the combination meter unnecessarily repetitive data is written to a memory device. This may cause the memory device to deteriorate and the monitor to not display during the meter at start up and remain in this state permanently.

    Remedy

    Reprogram or replace the combination meter.

    Vehicles affected
    5,112
    OEM ref
    5GG31 / 25SD-063
    Build start
    03 Jan 2022
    Build end
    17 Feb 2025
  • 12 Oct 2023TOYOTA (GB) PLC RAV4Ref R/2023/279

    On affected vehicles there is a possibility that the DCM may not complete the shutdown process within a specific period of time when the ignition is turned off causing the DCM to not restart at the next ignition cycle and making the e-Call function unavailable. As a result the vehicles do not comply with relevant regulations.

    Defect

    On affected vehicles there is a possibility that the DCM may not complete the shutdown process within a specific period of time when the ignition is turned off causing the DCM to not restart at the next ignition cycle and making the e-Call function unavailable. As a result the vehicles do not comply with relevant regulations.

    Remedy

    The software of the DCM (Data Communication Module) will be updated via an Over the Air (OTA) wireless update.

    Vehicles affected
    27,327
    OEM ref
    YGG63 (23SD-101)
    Build start
    23 Jan 2023
    Build end
    18 Jul 2023
  • 12 Oct 2023TOYOTA (GB) PLC RAV4 PHVRef R/2023/279

    On affected vehicles there is a possibility that the DCM may not complete the shutdown process within a specific period of time when the ignition is turned off causing the DCM to not restart at the next ignition cycle and making the e-Call function unavailable. As a result the vehicles do not comply with relevant regulations.

    Defect

    On affected vehicles there is a possibility that the DCM may not complete the shutdown process within a specific period of time when the ignition is turned off causing the DCM to not restart at the next ignition cycle and making the e-Call function unavailable. As a result the vehicles do not comply with relevant regulations.

    Remedy

    The software of the DCM (Data Communication Module) will be updated via an Over the Air (OTA) wireless update.

    Vehicles affected
    27,327
    OEM ref
    YGG63 (23SD-101)
    Build start
    17 Jan 2023
    Build end
    07 Jul 2023
  • 21 Aug 2023TOYOTA (GB) PLC RAV4 PHEVRef R/2023/206

    DC-DC converter may have been damaged during production

    Defect

    The plug-in hybrid system of the subject vehicles includes a DC-DC converter that reduces the voltage of the electricity from the Hybrid Vehicle (HV) battery in order to charge the vehicle�s 12V battery. Contained within the DC-DC converter is a current rectifying module that is installed on the circuit board. Some of these modules may have been damaged during production by the supplier and could fail so creating a short circuit. This allows current from the 12V battery to continue to flow through the module and the module will generate heat. Under certain conditions if excessive heat is generated components within and outside the DC-DC converter could sustain thermal damage increasing the risk of a vehicle fire.

    Remedy

    Replace the DC-DC Converter.

    Vehicles affected
    3,422
    OEM ref
    YGG27 (23SD-075)
    Build start
    14 Jul 2020
    Build end
    26 May 2022
  • 13 Feb 2023TOYOTA (GB) PLC RAV4 PHEVRef R/2023/040

    The Hybrid Vehicle Control ECU (HEV-ECU) contains software that could cause the hybrid system to shut down after driving continuously in EV mode in cold temperatures and when the accelerator pedal is rapidly pressed to further accelerate the vehicle. This could result in a loss of drive and an increased risk of a crash.

    Defect

    The Hybrid Vehicle Control ECU (HEV-ECU) contains software that could cause the hybrid system to shut down after driving continuously in �EV mode� in cold temperatures and when the accelerator pedal is rapidly pressed to further accelerate the vehicle. This could result in a loss of drive and an increased risk of a crash.

    Remedy

    Reprogram the HEV ECU.

    Vehicles affected
    686
    OEM ref
    XGG88 (22SD-003)
    Build start
    26 Nov 2019
    Build end
    17 Jun 2021
  • 23 Jan 2023TOYOTA (GB) PLC RAV4Ref R/2022/326

    The force-limiter in the seat belt retractor may not operate as designed

    Defect

    The subject front seat belt assemblies are service parts designed for certain Toyota and Lexus models containing a seat belt retractor with a force-limiter function using a torsion shaft which helps control the loads on the occupant applied by the shoulder belt after the seat belt retractor locks up during a crash. During production the torsion shaft may have been manufactured incorrectly and the seat belt may not operate as designed allowing the seat belt to extend further than intended after locking. This can increase the amount of forward displacement of the occupant increasing the risk of an injury in the event of a crash severe enough to activate a force-limiter.

    Remedy

    To inspect and replace the seat belt assembly if required.

    Vehicles affected
    2
    OEM ref
    22SMD-109
    Build start
    07 Aug 2003
    Build end
    09 Sept 2005
  • 15 Nov 2021TOYOTA (GB) PLC RAV4Ref R/2021/315

    THE EMERGENCY CALLING SYSTEM (eCall) MAY NOT FUNCTION WHEN REQUIRED

    Defect

    The emergency calling system (eCall) may not function when required.

    Remedy

    Inspect the emergency calling system and update DCM software. If the DCM is found to be damaged replace it with updated software.

    Vehicles affected
    26,575
    OEM ref
    WGG58
    Build start
    27 Aug 2020
    Build end
    15 Mar 2021
  • 31 May 2021TOYOTA (GB) PLC RAV4Ref R/2021/104

    THERE IS A POSSIBILITY THAT THE EXHAUST GAS RECIRCULATION COOLER COULD DEVELOP AN INTERNAL COOLANT LEAK

    Defect

    A possibility that the Exhaust Gas Recirculation (EGR) cooler could develop an internal coolant leak

    Remedy

    Replace the EGR cooler in all involved vehicles and if necessary replace the inlet manifold.

    Vehicles affected
    24,241
    OEM ref
    WGG13
    Build start
    12 Jun 2015
    Build end
    31 May 2018
  • 05 Oct 2020TOYOTA (GB) PLC RAV4Ref R/2020/019

    TAKATA AIRBAG INFLATOR MAY RUPTURE ON DEPLOYMENT

    Defect

    The absorption of moisture into the driver�s airbag propellant could lead to slow deployment or inflator rupture

    Remedy

    Replace the airbag inflator or the airbag assembly. Toyota is still preparing for the development and production of the remedy parts

    Vehicles affected
    37,586
    OEM ref
    20SMD-005
    Build start
    05 Jun 1997
    Build end
    31 Aug 1999
  • 03 Aug 2020TOYOTA (GB) PLC RAV4Ref R/2020/142

    THE FRONT LOWER SUSPENSION ARMS MAY HAVE CRACKS ON SOME PORTIONS OF ITS SURFACE

    Defect

    The front lower suspension arms may have cracks on some portions of its surface.

    Remedy

    Replace the front lower arms of affected vehicles.

    Vehicles affected
    791
    OEM ref
    VGG15
    Build start
    25 Sept 2019
    Build end
    25 Oct 2019
  • 04 Nov 2019TOYOTA (GB) PLC RAV4Ref R/2019/248

    BRAKE BOOSTER PUMP MAY STOP WORKING

    Defect

    An electrical connection within the motor may cause the brake booster pump to stop operating

    Remedy

    Inspect and replace the brake booster pump assembly if necessary.

    Vehicles affected
    2,146
    OEM ref
    19SMD-063T
    Build start
    26 Apr 2019
    Build end
    03 Jun 2019
  • 11 May 2019TOYOTA (GB) PLC RAV4Ref R/2019/122

    THE EMERGENCY CALLING SYSTEM MAY NOT BE ENABLED

    Defect

    There is a possibility that the emergency calling system has not been activated.

    Remedy

    Inspect and activate the emergency call system if necessary.

    Vehicles affected
    3,484
    OEM ref
    UGG14
    Build start
    31 Oct 2018
    Build end
    06 Apr 2019
  • 25 Feb 2019TOYOTA (GB) PLC RAV4Ref R/2018/378

    INCORRECT TIGHTENING TORQUE WAS POSSIBLY APPLIED DURING PREVIOUS INJECTOR REMOVAL OR REPLACEMENT

    Defect

    An incorrect tightening torque was applied at the moment of injector re-installation.

    Remedy

    Check the injector clamp bolt torque and replace the parts if necessary.

    Vehicles affected
    321
    OEM ref
    18SMD-133
    Build start
    08 Oct 2015
    Build end
    13 Dec 2017
  • 01 Feb 2018TOYOTA (GB) PLC RAV4Ref R/2017/328

    POSSIBILITY OF A FUEL LEAK

    Defect

    In certain specific conditions fuel may leak from the low pressure line due to a compatibility issue between the fuel filter and fuel line connector.

    Remedy

    On affected vehicles replace the fuel line connector and fit an improved filter.

    Vehicles affected
    4,818
    OEM ref
    TBA
    Build start
    05 Oct 2015
    Build end
    04 Apr 2017
  • 29 Jan 2018TOYOTA (GB) PLC RAV4Ref R/2017/329

    BOLTS ON THE EXHAUST SIDE OF THE TURBOCHARGER ASSEMBLY MAY BE INCORRECTLY TIGHTENED

    Defect

    Affected vehicles have a 2.0 litre turbocharged diesel engine. There is a possibility that the bolts on the exhaust-side of the turbocharger assembly may not have been correctly tightened during manufacture.

    Remedy

    On affected vehicles check bolts. Where necessary replace the turbocharger.

    Vehicles affected
    442
    OEM ref
    TBA
    Build start
    22 Aug 2016
    Build end
    29 Sept 2016
  • 11 Apr 2016TOYOTA (GB) PLC RAV4Ref R/2016/024

    SEATBELT MAY NOT PERFORM AS DESIGNED

    Defect

    In the event of a high-speed collision principally in the frontal direction there is a possibility that the lap belt webbing on the outboard seats of the second row could contact a portion of the seat cushion frame become cut and separate.

    Remedy

    On affected vehicles fit a plastic protector to the seat frame.

    Vehicles affected
    49,015
    Build start
    04 Feb 2012
    Build end
    11 Jun 2012
  • 01 Dec 2015TOYOTA (GB) PLC RAV4Ref R/2015/206

    RISK OF FIRE

    Defect

    Affected vehicles are equipped with a driver�s side Power Window Master Switch (PWMS) containing sliding electrical contact modules. These modules may not have been incorrectly coated during the manufacturing process. This may cause a short circuit which could cause the switch to overheat and melt

    Remedy

    Inspect switch and apply coating. If switch indicates signs of malfunction it should be replaced.

    Vehicles affected
    123,306
    OEM ref
    TBA
    Build start
    13 Jun 2005
    Build end
    31 Dec 2010
  • 22 Jun 2015TOYOTA (GB) PLC RAV4Ref R/2015/095

    DRIVER SIDE AIRBAG MAY RUPTURE

    Defect

    Subject vehicles are fitted with driver's air bag assemblies with single stage inflators. There is an increases potential for moisture ingress which could make the inflator more susceptible to rupture during deployment. Fragments may injure occupants.

    Remedy

    Recall the vehicles that are likely to be affected to replace the airbag.

    OEM ref
    BGG22 (5KET-040)
    Build start
    04 Jul 2003
    Build end
    25 Oct 2005
  • 22 Apr 2014TOYOTA (GB) PLC RAV4Ref R/2014/048

    DRIVERS AIRBAG MAY NOT FUNCTION

    Defect

    The steering column assembly in affected vehicles contains electrical connections to the driver's air bag module housed in a spiral cable assembly which includes a Flexible Flat Cable (FFC). Due to the shape and location of the FFC's retainer the FFC could contact a small point of the retainer and become damaged when the steering wheel is turned. In FFC's with seven channel circuits this damage could occur to a circuit on the FFC that provides connectivity to the driver's air bag module. If connectivity is lost the air bag warning light will illuminate. In addition the driver's air bag could become deactivated causing it not to deploy in the event of a crash. This could increase the risk of injury to the driver.

    Remedy

    Replace spiral cables with new ones

    Vehicles affected
    26,210
    Build start
    07 Dec 2006
    Build end
    29 Jun 2007
  • 26 Oct 2012TOYOTA (GB) PLC RAV4Ref R/2012/118

    FIRE MAY OCCUR

    Defect

    It is possible moisture or other fluids may enter the drivers window and contaminate the main power window switch. If this occurs and the switch is damaged it could overheat and cause it to melt and/or smoke. If this situation is not identified it could result in a vehicle fire.

    Remedy

    Recall all affected vehicles and check the switch. If the switch is not damaged a waterproof cover will be fitted. If the switch is damaged it will be replaced and a waterproof cover will be fitted.

    Vehicles affected
    138,049
    Build start
    01 Sept 2006
    Build end
    02 Dec 2008
  • 12 Sept 2012TOYOTA (GB) PLC RAV4Ref R/2012/085

    REAR SUSPENSION ARM MAY SEPARATE

    Defect

    If the rear suspension arm is adjusted as part of a wheel alignment or other repairs whilst in service it is possible that backlash can occur. This can allow corrosion to develop and cause the threads to deteriorate. Ultimately this could result in failure of the arm with a resultant loss of control of the vehicle.

    Remedy

    Recall all affected vehicles to check the torque on the arm. Where necessary the arm will be replaced.

    Vehicles affected
    65,863
    Build start
    31 Oct 2005
    Build end
    31 Aug 2010
  • 06 Feb 2010TOYOTA (GB) PLC RAV4Ref R/2010/010

    ACCELERATOR PEDAL MAY FAIL TO RETURN TO IDLE

    Defect

    It has been identified that on affected vehicles condensation resulting from cold-weather use of the heater or other causes may form on the worn surface of a component within the throttle pedal assembly known as the friction device. If this occurs there is a possibility that in the worst case the accelerator pedal may return slowly or does not return to the engine idle position.

    Remedy

    Recalled vehicles will have a precision-cut steel reinforcing bar fitted into the accelerator pedal assembly which will create a space in order to reduce the surface tension between the friction device and a component referred to as the pedal arm. The subject bar also strengthens the reaction force of the spring that returns the accelerator pedal to it's non-pressed position.

    Vehicles affected
    174,426
  • 09 Aug 2006TOYOTA (GB) PLC RAV4Ref R/2006/012

    FRONT COIL SPRING MAY FRACTURE RESULTING IN THE POSSIBILITY OF TYRE DAMAGE

    Defect

    Due to insufficient surface treatment prior to painting the paint on the front coil springs may not have adhered properly. This can render the spring susceptible to corrosion in environments where road salt is used. Prolonged use of the vehicle in this condition may cause the spring to fracture which in extreme cases can lead to tyre damage.

    Remedy

    Recalled vehicles will have both front coil springs replaced with quality assured items.

    Vehicles affected
    1,998
    Build start
    19 May 1995
    Build end
    31 Jul 1995

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