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DVLA recall archive

UK vehicle safety recall archive

The archive holds 15,570 DVLA vehicle safety recalls dating back to 1992. Filter by manufacturer, year, or keyword. To check whether a specific vehicle is affected by an outstanding recall, run a live VRM recall check for £1.99.

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Showing 1–25 of 30 recalls.

  • 18 Oct 2021TOYOTA (GB) PLC PRIUS PHVRef R/2021/332

    INCORRECT PROGRAMMING IN RELATION TO TRANSMISSION SHIFT POSITION STATUS MIGHT CAUSE HYBRID SYSTEM TO SHUT DOWN

    Defect

    Due to incorrect programming the hybrid vehicle ECU can incorrectly determine that the validation signal is erroneous for the shifter position

    Remedy

    Reprogram the Hybrid ECU.

    Vehicles affected
    96
    OEM ref
    21SMD-076
    Build start
    31 May 2021
    Build end
    30 Jul 2021
  • 18 Oct 2021TOYOTA (GB) PLC PRIUSRef R/2021/332

    INCORRECT PROGRAMMING IN RELATION TO TRANSMISSION SHIFT POSITION STATUS MIGHT CAUSE HYBRID SYSTEM TO SHUT DOWN

    Defect

    Due to incorrect programming the hybrid vehicle ECU can incorrectly determine that the validation signal is erroneous for the shifter position

    Remedy

    Reprogram the Hybrid ECU.

    Vehicles affected
    96
    OEM ref
    21SMD-076
    Build start
    31 May 2021
    Build end
    30 Jul 2021
  • 09 Aug 2021TOYOTA (GB) PLC PRIUSRef R/2021/260

    THE PRE-CRASH BRAKE ASSIST FUNCTION CAN BE DELAYED

    Defect

    The pre-crash brake assist function can be delayed.

    Remedy

    Reprogram the Brake booster assembly with master cylinder ECU.

    Vehicles affected
    540
    OEM ref
    WGG43
    Build start
    28 Aug 2020
    Build end
    25 May 2021
  • 27 Jul 2020TOYOTA (GB) PLC PRIUSRef R/2020/190

    UNDER CERTAIN CIRCUMSTANCES THE HYBRID UNIT MAY SHUT DOWN AND CAUSE LOSS OF MOTIVE POWER

    Defect

    Under certain circumstances the hybrid unit may shut down and cause loss of motive power.

    Remedy

    Reprogram the Power Management ECU.

    Vehicles affected
    55,724
    OEM ref
    20SMD-058
    Build start
    05 Feb 2014
    Build end
    06 Nov 2015
  • 09 Mar 2020TOYOTA (GB) PLC PRIUS PHVRef R/2020/025

    IMPROPER ASSEMBLY OF THE ELECTRICAL CONTACTS IN THE DRIVER'S SEAT BELT REMINDER SWITCH

    Defect

    An improper assembly of the electrical contacts in the reminder switch for the driver seat belt

    Remedy

    Replace driver side seat inner belt.

    Vehicles affected
    11,670
    OEM ref
    VGG01
    Build start
    27 Nov 2015
    Build end
    12 Jan 2018
  • 09 Mar 2020TOYOTA (GB) PLC PRIUSRef R/2020/025

    IMPROPER ASSEMBLY OF THE ELECTRICAL CONTACTS IN THE DRIVER'S SEAT BELT REMINDER SWITCH

    Defect

    An improper assembly of the electrical contacts in the reminder switch for the driver seat belt

    Remedy

    Replace driver side seat inner belt.

    Vehicles affected
    11,670
    OEM ref
    VGG01
    Build start
    27 Nov 2015
    Build end
    12 Jan 2018
  • 27 Jan 2020TOYOTA (GB) PLC PRIUSRef R/2019/440

    AN ELECTRICAL SHORT CIRCUIT IN THE COMBINATION METER COULD OCCUR

    Defect

    An electrical short circuit in the combination meter could occur.

    Remedy

    Inspect and replace the meter circuit plate based on the inspection result

    Vehicles affected
    148
    OEM ref
    19SMD-114
    Build start
    10 Jul 2019
    Build end
    31 Jul 2019
  • 04 Nov 2019TOYOTA (GB) PLC PRIUS PHVRef R/2019/248

    BRAKE BOOSTER PUMP MAY STOP WORKING

    Defect

    An electrical connection within the motor may cause the brake booster pump to stop operating

    Remedy

    Inspect and replace the brake booster pump assembly if necessary.

    Vehicles affected
    2,146
    OEM ref
    19SMD-063T
    Build start
    26 Apr 2019
    Build end
    03 Jun 2019
  • 04 Nov 2019TOYOTA (GB) PLC PRIUSRef R/2019/333

    INCORRECTLY INSTALLED COVERS COULD PREVENT THE SEAT-MOUNTED SIDE AIRBAG FROM DEPLOYING

    Defect

    Incorrectly installed covers could prevent the seat-mounted side air bag from deploying properly.

    Remedy

    Inspect the covers installed on the front seats and replace any incorrectly installed covers

    Vehicles affected
    3,887
    OEM ref
    19SMD-094
    Build start
    01 Dec 2015
    Build end
    11 Oct 2018
  • 04 Nov 2019TOYOTA (GB) PLC PRIUSRef R/2019/248

    BRAKE BOOSTER PUMP MAY STOP WORKING

    Defect

    An electrical connection within the motor may cause the brake booster pump to stop operating

    Remedy

    Inspect and replace the brake booster pump assembly if necessary.

    Vehicles affected
    2,146
    OEM ref
    19SMD-063T
    Build start
    26 Apr 2019
    Build end
    03 Jun 2019
  • 14 Jan 2019TOYOTA (GB) PLC PRIUS+Ref R/2018/293

    VEHICLE MAY NOT ENTER FAILSAFE DRIVING MODE AS INTENDED IN RESPONSE TO CERTAIN HYBRID SYSTEM FAULTS

    Defect

    The vehicle may not enter a failsafe driving mode as intended.

    Remedy

    Reprogram the Power Management ECU.

    Vehicles affected
    55,519
    OEM ref
    18SMD-088
    Build start
    19 Oct 2011
    Build end
    10 Nov 2014
  • 14 Jan 2019TOYOTA (GB) PLC PRIUSRef R/2018/293

    VEHICLE MAY NOT ENTER FAILSAFE DRIVING MODE AS INTENDED IN RESPONSE TO CERTAIN HYBRID SYSTEM FAULTS

    Defect

    The vehicle may not enter a failsafe driving mode as intended.

    Remedy

    Reprogram the Power Management ECU.

    Vehicles affected
    55,519
    OEM ref
    18SMD-088
    Build start
    10 Oct 2008
    Build end
    05 Feb 2014
  • 01 Oct 2018TOYOTA (GB) PLC PRIUS PHVRef R/2018/240

    ENGINE WIRE HARNESS CONNECTED TO HYBRID VEHICLE POWER CONTROL UNIT COULD CONTACT COVER

    Defect

    Due to assembly variation a portion of the engine wire harness could contact the cover.Should the insulation wear and the core wires become exposed there is an increased risk of a vehicle fire.

    Remedy

    Inspect the engine wire harness and repair or replace it if necessary.

    Vehicles affected
    32,393
    OEM ref
    LGG58
    Build start
    23 Mar 2016
    Build end
    14 May 2018
  • 01 Oct 2018TOYOTA (GB) PLC PRIUSRef R/2018/240

    ENGINE WIRE HARNESS CONNECTED TO HYBRID VEHICLE POWER CONTROL UNIT COULD CONTACT COVER

    Defect

    Due to assembly variation a portion of the engine wire harness could contact the cover.Should the insulation wear and the core wires become exposed there is an increased risk of a vehicle fire.

    Remedy

    Inspect the engine wire harness and repair or replace it if necessary.

    Vehicles affected
    32,393
    OEM ref
    LGG58
    Build start
    01 Jul 2015
    Build end
    15 May 2018
  • 04 Dec 2017TOYOTA (GB) PLC PRIUSRef R/2017/286

    INVERTOR CAPACITOR MAY NOT BE SECURE

    Defect

    The hybrid system of the subject vehicles includes an inverter assembly which contains a capacitor that may not have been properly bolted to the inverter housing. In this condition the terminal of the capacitor could be damaged by vibration during normal vehicle operation.

    Remedy

    On affected vehicles replace the invertor assembly

    Vehicles affected
    3
    OEM ref
    GGG82
    Build start
    18 Jan 2016
    Build end
    10 Dec 2016
  • 04 Dec 2017TOYOTA (GB) PLC PRIUSRef R/2017/309

    THE ELECTRIC VEHICLE (EV) FUSE MAY MALFUNCTION

    Defect

    The Electric Vehicle (EV) fuse which may malfunction if the vehicle isrepeatedly operated by the electric motor under high-load driving conditions such as during a long hill climb. If the fuse malfunctions warning lights and warning messages will illuminate. In some cases the vehicle can be driven but with reduced power. In other cases the hybrid system could shut down resulting in the loss of motive power.

    Remedy

    On affected vehicles replace the fuse.

    Vehicles affected
    1,399
    OEM ref
    GGG85
    Build start
    20 Apr 2012
    Build end
    07 Jan 2015
  • 28 Nov 2016TOYOTA (GB) PLC PRIUSRef R/2016/213

    AIRBAG MAY INCORRECTLY DEPLOY

    Defect

    The passenger air bag inflator may have been incorrectly manufactured/assembled. This may allow leakage of compressed gas and partial inflation of the airbag without a deployment command.

    Remedy

    Replace passenger airbag unit.

    Vehicles affected
    691
    Build start
    03 Dec 2015
    Build end
    25 Jun 2016
  • 21 Nov 2016TOYOTA (GB) PLC PRIUSRef R/2016/237

    PARKING BRAKE MAY FAIL

    Defect

    The subject vehicles are equipped with a foot-operated parking brake system containing a parking brake cable and a crank lever which upon activation transmit the force of the parking brake pedal to the brake caliper piston. Over time during normal operation of the vehicle the cable could disengage at the pedal end causing the parking brake to become inoperative.

    Remedy

    Recall the vehicles that are likely to be affected to fit retaining clips for the cable.

    Vehicles affected
    4,617
    OEM ref
    TBA
    Build start
    07 Aug 2015
    Build end
    03 Oct 2016
  • 22 Sept 2016TOYOTA (GB) PLC PRIUSRef R/2016/152

    FUEL MAY LEAK / RISK OF FIRE

    Defect

    The vehicles are equipped with a fuel evaporative emission control unit (canister) assembled to the fuel tank. There is a possibility that a crack could develop on the resin channel for the emission gas flow due to an improper shape of the channel edge at that location. The crack could expand over time and eventually fuel may leak from the crack when the vehicle has a full tank. Fuel or fuel vapour in the presence of an ignition source could increase the risk of a vehicle fire

    Remedy

    Recall the vehicles that are likely to be affected and replace the fuel suction plate sub-assembly.

    Vehicles affected
    72,891
    OEM ref
    TBA
    Build start
    10 Oct 2008
    Build end
    21 Feb 2015
  • 12 Sept 2016TOYOTA (GB) PLC PRIUSRef R/2016/153

    CURTAIN SHIELD AIRBAG MAY DEPLOY UNINTENTIONALLY

    Defect

    On affected vehicles the curtain side air bag inflator may have a crack in a weld. If this crack propagates gas may leak and in certain conditions partially in inflate the air bag.

    Remedy

    On affected vehicles install retention brackets on the curtain shield air bag inflators.

    Vehicles affected
    34,135
    OEM ref
    TBA
    Build start
    10 Oct 2008
    Build end
    27 Apr 2012
  • 10 Aug 2015TOYOTA (GB) PLC PRIUSRef R/2015/152

    LOSS OF POWER

    Defect

    The inverter assembly may overheat which will cause warning lamps to illuminate and the vehicle to enter a fail safe mode. Fail safe allows the vehicle to be driven on reduced power to a place of safety. However it is possible for the hybrid system to shut down causing the vehicle to stop which increases the risk of a collision.

    Remedy

    On affected vehicles reprogramme the Motor Generator and Power Management ECUs.

    Vehicles affected
    24,734
    OEM ref
    BGG34
    Build start
    25 Aug 2014
    Build end
    10 Nov 2014
  • 10 Mar 2014TOYOTA (GB) PLC PRIUSRef R/2014/024

    LOSS OF POWER MAY OCCUR

    Defect

    In certain circumstances components within the inverter assembly may overheat which can lead to the selection of: fail safe mode where the vehicle can still drive with reduced power for a certain distance or in the worst case the drive systems shut down and the vehicle stop.

    Remedy

    Recall the vehicles that are likely to be affected to reprogramme the Motor Generator E.C.U. and Power Management Control E.C.U.

    Vehicles affected
    30,788
    OEM ref
    AGG09
    Build start
    23 Mar 2009
    Build end
    05 Feb 2014
  • 02 Jul 2013TOYOTA (GB) PLC PRIUSRef R/2013/070

    BRAKING EFFICIENCY MAY BE AFFECTED

    Defect

    The subject vehicles are equipped with brake pressure accumulators consisting of a metal plunger containing brake fluid encased in a metal housing. The plunger is designed with metal pleated bellows to allow for motion. Nitrogen gas is sealed between the plunger and housing. It is possible that a fatigue crack could develop in the bellows due to vertical vibration of the plunger while driving. If this occurs nitrogen gas could leak into the brake fluid and gradually cause the brake pedal stroke to become longer resulting in decreased hydraulic pressure which could result in increased stopping distance.

    Remedy

    Recall the vehicles that are likely to be affected to first check which type of brake booster is fitted and if the at risk type is fitted; replace the brake booster assembly with an improved one.

    Vehicles affected
    4,941
    Build start
    10 Oct 2008
    Build end
    02 Oct 2009
  • 03 Dec 2012TOYOTA (GB) PLC PRIUSRef R/2012/145

    LOSS OF STEERING

    Defect

    It is possible that the splines of the extension shaft on vehicles equipped with Electric Motor assisted Power Steering (EMPS) may not have received the correct hardness treatment. This can cause the spline to distort and wear and eventually result in loss of steering.

    Remedy

    Recall affected vehicles check and if necessary replace the shaft.

    Vehicles affected
    61,910
    Build start
    04 Jun 2003
    Build end
    27 Mar 2009
  • 03 Dec 2012TOYOTA (GB) PLC PRIUSRef R/2012/146

    SHORT CIRCUIT MAY OCCUR

    Defect

    In the Hybrid system of the subject vehicles there is an electrically driven water pump assembly that circulates coolant through the hybrid components. It is possible the coil wire of the electric motor installed in the water pump may have been scratched during the coiling manufacturing process at the supplier. In this condition the coil wire may corrode at the scratched portion and in some cases break. If this occurs the water pump could stop working leading to illumination of various warning lights in the instrument panel. In some cases a short circuit occurs between adjacent coil wires resulting in a blown fuse for the electric power supply circuit. This will cause the hybrid system to stop while the vehicle is being driven which increases the risk of an accident.

    Remedy

    Replace the HV Electric Water Pump

    Vehicles affected
    17,501
    Build start
    18 Oct 2004
    Build end
    23 Mar 2009

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