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DVLA recall archive

UK vehicle safety recall archive

The archive holds 15,570 DVLA vehicle safety recalls dating back to 1992. Filter by manufacturer, year, or keyword. To check whether a specific vehicle is affected by an outstanding recall, run a live VRM recall check for £1.99.

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Showing 151–175 of 535 recalls.

  • 14 Mar 2024FORD TRANSIT COURIERRef R/2024/129

    Potential touch condition between brake line union nut and fuel tank

    Defect

    A small number of Courier vehicles that could potentially develop a touch condition over time between the brake line union nut and the fuel tank. If the brake line union nut connection becomes loose due to a touch condition with the fuel tank the friction with the fuel tank may lead to a brake fluid leak or in some cases a fuel leak from the fuel tank. If a brake fluid leak occurs the driver may notice reduced brake performance followed by a red warning light in the cluster. If a fuel leak occurs there is the potential for fuel to come into contact with hot surfaces from the exhaust system along with a strong smell of fuel.

    Remedy

    The affected vehicles will be inspected and a protective spacer that was designed to prevent any potential chaffing will be installed.

    Vehicles affected
    8
    OEM ref
    24S14
    Build start
    22 Dec 2023
    Build end
    28 Jan 2024
  • 14 Mar 2024FORD TOURNEO COURIERRef R/2024/129

    Potential touch condition between brake line union nut and fuel tank

    Defect

    A small number of Courier vehicles that could potentially develop a touch condition over time between the brake line union nut and the fuel tank. If the brake line union nut connection becomes loose due to a touch condition with the fuel tank the friction with the fuel tank may lead to a brake fluid leak or in some cases a fuel leak from the fuel tank. If a brake fluid leak occurs the driver may notice reduced brake performance followed by a red warning light in the cluster. If a fuel leak occurs there is the potential for fuel to come into contact with hot surfaces from the exhaust system along with a strong smell of fuel.

    Remedy

    The affected vehicles will be inspected and a protective spacer that was designed to prevent any potential chaffing will be installed.

    Vehicles affected
    9
    OEM ref
    24S14
    Build start
    12 Dec 2023
    Build end
    14 Jan 2024
  • 11 Mar 2024FORD EXPLORERRef R/2023/316

    23S55 - Explorer - Rear axle bolt potential fracture

    Defect

    Vehicles may have been produced with bolts on the rear axle that do not meet the specification and could potentially fracture.

    Remedy

    Replace affected parts

    OEM ref
    23S55
    Build start
    06 Nov 2019
    Build end
    06 Nov 2019
  • 26 Feb 2024FORD KUGARef R/2023/175

    23S27 Kuga S-Max/Galaxy 2.5L HEV/PHEV Engine: Engine Compartment Issue

    Defect

    Engine failure that may lead to a breach of the engine oil sump or engine block

    Remedy

    Software update

    Vehicles affected
    26
    OEM ref
    23S27
    Build start
    31 Jul 2019
    Build end
    16 Mar 2021
  • 26 Feb 2024FORD S-MAX/GALAXYRef R/2023/175

    23S27 Kuga S-Max/Galaxy 2.5L HEV/PHEV Engine: Engine Compartment Issue

    Defect

    Engine failure that may lead to a breach of the engine oil sump or engine block

    Remedy

    Software update

    Vehicles affected
    424
    OEM ref
    23S27
    Build start
    06 May 2022
    Build end
    19 Dec 2022
  • 22 Feb 2024FORD TRANSIT CUSTOMRef R/2024/047

    Software Update for Advanced Driver Assistance System (ADAS) Incomplete

    Defect

    Transit Custom vehicles may have received an incomplete software update or no update prior to leaving the plant. For vehicles affected by this concern and have received an incomplete software update the Advanced Driver Assistance System (ADAS) will not function as designed. Customers will be presented with a yellow warning light in the vehicles cluster. For vehicles where no update was received there are no warning messages informing the customer that the ADAS system may not work as expected.

    Remedy

    Software update

    OEM ref
    23C39
    Build start
    30 May 2023
    Build end
    03 Nov 2023
  • 19 Feb 2024FORD KUGARef R/2023/341

    23S57 Kuga - Steering gear top plug potentially loose

    Defect

    The steering gear could potentially develop excessive movement. Over time a wear condition may manifest in an audible noise increased steering efforts and the steering wheel not returning to the centre position. In rare circumstances if the issue of noise increased steering efforts and the steering wheel not returning to the centre position are not addressed the excessive movement in the steering gear may lead to the pinion shaft becoming disconnected from the steering rack.

    Remedy

    Replace affected components.

    Vehicles affected
    2,302
    OEM ref
    23S57
    Build start
    14 Jan 2021
    Build end
    14 Apr 2021
  • 18 Feb 2024FORD RANGERRef R/2024/042

    23C27 - Ranger - Front wiper motor linkage inspection

    Defect

    Ranger vehicles have been manufactured using a front wiper motor linkage that could potentially fracture due to a manufacturing quality issue. In some circumstances a fractured wiper arm linkage will reduce the visual performance through the passenger side of the windshield below levels required to maintain vehicle compliance.

    Remedy

    Inspect and replace if required

    Vehicles affected
    578
    OEM ref
    23C27
    Build start
    12 Jun 2023
    Build end
    27 Jun 2023
  • 12 Feb 2024FORD TRANSIT CUSTOMRef R/2024/011

    23S53 – Plug-in Hybrid Electric Vehicle – High Voltage Battery Diagnostic Inspection

    Defect

    The affected vehicles may have a manufacturing defect in one or more of the vehicles. High Voltage battery cells which may result in a cell with a lower than expected capacity. In certain cases the low-capacity cell may develop an internal short circuit.

    Remedy

    On affected vehicles the battery will be replaced.

    Vehicles affected
    36
    OEM ref
    23S53
    Build start
    21 Sept 2019
    Build end
    09 Mar 2020
  • 12 Feb 2024FORD TRANSIT CUSTOM PHEVRef R/2024/011

    23S53 – Plug-in Hybrid Electric Vehicle – High Voltage Battery Diagnostic Inspection

    Defect

    The affected vehicles may have a manufacturing defect in one or more of the vehicles. High Voltage battery cells which may result in a cell with a lower than expected capacity. In certain cases the low-capacity cell may develop an internal short circuit.

    Remedy

    On affected vehicles the battery will be replaced.

    OEM ref
    23S53
    Build start
    25 Jul 2022
    Build end
    30 Jul 2022
  • 12 Feb 2024FORD EXPLORERRef R/2024/011

    23S53 – Plug-in Hybrid Electric Vehicle – High Voltage Battery Diagnostic Inspection

    Defect

    The affected vehicles may have a manufacturing defect in one or more of the vehicles. High Voltage battery cells which may result in a cell with a lower than expected capacity. In certain cases the low-capacity cell may develop an internal short circuit.

    Remedy

    On affected vehicles the battery will be replaced.

    Vehicles affected
    1
    OEM ref
    23S53
    Build start
    20 May 2020
    Build end
    20 May 2020
  • 12 Feb 2024FORD EXPLORER PHEVRef R/2024/011

    23S53 – Plug-in Hybrid Electric Vehicle – High Voltage Battery Diagnostic Inspection

    Defect

    The affected vehicles may have a manufacturing defect in one or more of the vehicles. High Voltage battery cells which may result in a cell with a lower than expected capacity. In certain cases the low-capacity cell may develop an internal short circuit.

    Remedy

    On affected vehicles the battery will be replaced.

    OEM ref
    23S53
    Build start
    06 Nov 2019
    Build end
    06 Nov 2019
  • 05 Feb 2024FORD RANGERRef R/2024/033

    The incorrect Front Propeller Shaft may have been installed.

    Defect

    The incorrect Front Propeller Shaft may have been installed.

    Remedy

    Replace Front Propeller Shaft

    Vehicles affected
    3
    OEM ref
    23S42
    Build start
    14 Feb 2023
    Build end
    27 Apr 2023
  • 30 Jan 2024FORD TRANSIT CUSTOMRef R/2024/025

    Incorrect instructions for setting passenger airbag deactivation in the printed Owner s Manual if fitted and in the SYNC4 instructions. The customer may be unable to identify how to switch OFF/ON the passenger airbag when installing a rear-facing child seat.

    Defect

    Incorrect instructions for setting passenger airbag deactivation in the printed Owner�s Manual if fitted and in the SYNC4 instructions. The customer may be unable to identify how to switch OFF/ON the passenger airbag when installing a rear-facing child seat.

    Remedy

    Replacement instructions issued

    Vehicles affected
    4,773
    OEM ref
    23S62
    Build start
    24 Jul 2023
    Build end
    18 Nov 2023
  • 13 Dec 2023FORD TRANSITRef R/2023/336

    The SYNC screen may display a blue or black image when the vehicle is placed in reverse or when the 360 degree view is selected and available (during low-speed operation).

    Defect

    The SYNC screen may display a blue or black image when the vehicle is placed in reverse or when the 360 degree view is selected and available (during low-speed operation).

    Remedy

    Replace rear camera and update software

    Vehicles affected
    6,952
    OEM ref
    23S48
    Build start
    04 Oct 2021
    Build end
    10 Oct 2023
  • 07 Dec 2023FORD MUSTANGRef R/2023/342

    Some Mustang vehicles have a brake system warning lamp in the vehicle s instrument cluster which may not illuminate if the brake fluid is depleted from the brake fluid reservoir.

    Defect

    Some Mustang vehicles have a brake system warning lamp in the vehicle�s instrument cluster which may not illuminate if the brake fluid is depleted from the brake fluid reservoir.�

    Remedy

    Software update�

    Vehicles affected
    2,456
    OEM ref
    23C35
    Build start
    26 Aug 2019
    Build end
    12 Sept 2022
  • 15 Nov 2023FORD PUMA STRef R/2023/329

    Certain vehicles are equipped with tires which do not meet the Rolling Road Resistance as required to support emissions and Co2 requirements.

    Defect

    Certain vehicles are equipped with tires which do not meet the Rolling Road Resistance as required to support emissions and Co2 requirements.

    Remedy

    Tyre replacement if required

    Vehicles affected
    144
    OEM ref
    23C33
    Build start
    01 Feb 2023
    Build end
    19 Jun 2023
  • 10 Nov 2023FORD RANGERRef R/2023/320

    Ranger vehicles where the High Pressure (HP) Pipes connecting with the Fuel Pump may not have been correctly tightened to specifications. Incorrectly tightened HP Pipe joints/nuts may loosen over time resulting in a fuel leak.

    Defect

    Ranger vehicles where the High Pressure (HP) Pipes connecting with the Fuel Pump may not have been correctly tightened to specifications.� Incorrectly tightened HP Pipe joints/nuts may loosen over time resulting in a fuel leak.

    Remedy

    Inspect connections. If no leak present retorque connections. If leak found replace pipework.�

    Vehicles affected
    152
    OEM ref
    23S58
    Build start
    01 Apr 2022
    Build end
    26 May 2023
  • 18 Oct 2023FORD E-TransitRef R/2023/296

    The Flexible Printed Circuit Board (FCPB) may detach from the Internal Circuit Board (ICB) within the vehicle s HV battery pack.

    Defect

    The Flexible Printed Circuit Board (FCPB) may detach from the Internal Circuit Board (ICB) within the vehicle�s HV battery pack.

    Remedy

    Replace identified battery arrays.

    Vehicles affected
    1
    OEM ref
    23S39
    Build start
    22 Feb 2023
    Build end
    22 Feb 2023
  • 03 Oct 2023FORD RANGERRef R/2023/285

    Ranger vehicles that may have been produced with incorrect bolts for the rear axle ring gear. In some circumstances the incorrect ring gear bolts may become loose under severe driving conditions causing knocking or whining noises from the rear axle. In very extreme cases the vehicle may experience rear axle lock-up due to the bolts detaching and getting stuck in the rear axle gears.

    Defect

    Ranger vehicles that may have been produced with incorrect bolts for the rear axle ring gear. In some circumstances the incorrect ring gear bolts may become loose under severe driving conditions causing knocking or whining noises from the rear axle. In very extreme cases the vehicle may experience rear axle lock-up due to the bolts detaching and getting stuck in the rear axle gears.�

    Remedy

    The dealer will replace the complete rear axle assembly on all of the affected vehicles.�

    Vehicles affected
    3
    OEM ref
    23S45
    Build start
    05 Apr 2023
    Build end
    05 Apr 2023
  • 27 Sept 2023FORD FIESTA STRef R/2023/274

    On the affected vehicles an incorrect Instrument Cluster has been fitted. This results in the speedometer not correctly displaying the maximum vehicle speed.

    Defect

    On the affected vehicles an incorrect Instrument Cluster has been fitted. This results in the speedometer not correctly displaying the maximum vehicle speed.�

    Remedy

    Affected vehicles will have the instrument cluster exchanged.��

    Vehicles affected
    21
    OEM ref
    23C28
    Build start
    15 Aug 2022
    Build end
    07 Jun 2023
  • 05 Sept 2023FORD PUMARef R/2023/264

    Incorrectly configured Restraint Control Module (RCM) which can cause the restraint system not to work as intended. In the event of an incorrect crash sensor being installed throughout the life of the vehicle while in service the current software will not detect it and will not display any warnings in the dash so in the event of an accident the restraints system performance could potentially be degraded therefore increasing the risk of an injury.

    Defect

    Incorrectly configured Restraint Control Module (RCM) which can cause the restraint system not to work as intended. In the event of an incorrect crash sensor being installed throughout the life of the vehicle while in service the current software will not detect it and will not display any warnings in the dash so in the event of an accident the restraints system performance could potentially be degraded therefore increasing the risk of an injury.

    Remedy

    Dealers will perform a configuration update in order to restore functionality.

    Vehicles affected
    13,487
    OEM ref
    23S52
    Build start
    28 Apr 2023
    Build end
    07 Aug 2023
  • 24 Aug 2023FORD RANGERRef R/2023/247

    Affected vehicles may have been produced with the propeller shaft flange to transmission bolts loose and / or missing.

    Defect

    Affected vehicles may have been produced with the propeller shaft flange to transmission bolts loose and / or missing.

    Remedy

    Check and rework the bolts if necessary.

    Vehicles affected
    8
    OEM ref
    23S43
    Build start
    05 Dec 2022
    Build end
    20 Apr 2023
  • 16 Aug 2023FORD RANGERRef R/2023/241

    Ranger vehicles that have a manual rear door child lock which is activated near the rear door latch may have been incorrectly fitted with a switch pack that includes a rear window/rear door child lock button that illuminates when actuated.

    Defect

    Ranger vehicles that have a manual rear door child lock which is activated near the rear door latch may have been incorrectly fitted with a switch pack that includes a rear window/rear door child lock button that illuminates when actuated.

    Remedy

    Remove and replace the driver door window control switch with the correct version.

    Vehicles affected
    785
    OEM ref
    23S38
    Build start
    21 Jul 2022
    Build end
    06 Apr 2023
  • 02 Aug 2023FORD FOCUSRef R/2023/237

    On affected vehicles the Lighting Driver Module software may be incorrectly configured which could potentially cause the adaptive headlamps to not work as intended.

    Defect

    On affected vehicles the Lighting Driver Module software may be incorrectly configured which could potentially cause the adaptive headlamps to not work as intended.

    Remedy

    Software update and/or headlamp adjustment in order to restore feature functionality.

    Vehicles affected
    96
    OEM ref
    23C23
    Build start
    26 May 2023
    Build end
    14 Jun 2023

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