DVLA recall archive
The archive holds 15,570 DVLA vehicle safety recalls dating back to 1992. Filter by manufacturer, year, or keyword. To check whether a specific vehicle is affected by an outstanding recall, run a live VRM recall check for £1.99.
Showing 51–75 of 82 recalls.
EXHAUST GAS RECIRCULATION MODULE COOLER COULD LEAK
The EGR cooler may leakpresenting a fire risk
A visual inspection of the EGR cooler to check for leaks and excessive build-up of deposits. The EGR cooler will be replaced on all affected vehicles
EXHAUST GAS RECIRCULATION COOLER COULD POTENTIALLY LEAK OVER TIME
The EGR cooler may leakpresenting a fire risk.
The EGR cooler will be replaced with an improved version.
SOFTWARE FAULT IN CRANKSHAFT SENSOR
The affected vehicles may be equipped with a crankshaft sensor with a software fault.
On the affected vehicles the crankshaft sensor will be replaced with a new version.
SOFTWARE FAULT WITH CRANKSHAFT SENSOR
The affected vehicles may be equipped with a crankshaft sensor with a software fault. The crankshaft sensor cannot process the signal values from the crankshaft transmitter due to an improper firmware level. The firmware does not compensate sufficiently the temperature gradients and the magnetic field strength of the sensor electronic. If the crankshaft sensor cannot process the signal values from the transmitter the Digital Diesel Electronic (DDE) will notice that and change to the emergency operation mode. The emergency mode will be displayed by the check control message �engine malfunction�. The driver may notice a rough running engine and a reduced driving power (70%). However an engine stalling during driving conditions cannot be excluded.
On the affected vehicles the crankshaft sensor will be replaced with a new version.
STEERING RACK MIGHT LOCK
If the retaining ring inside the steering gear has not been fitted correctly the sealing cap would not be fixed axially and might start moving. If the sealing cap has moved the ball return channel would not be fixed anymore and might move out of position possibly resulting in a ball jam accompanied by an extensively increased steering force and possibly lock.
Recall the vehicles that are likely to be affected to fit a new steering rack and ensure it is programmed correctly.
BRAKE SWITCH MAY BE ACTIVATED PERMANENTLY
The ball head connecting the brake pedal and the master brake cylinder the ball head might not be locked properly into the ball cage. If the driver accidentally pulls up the brake pedal the brake switch would be activated permanently. This will cause: The brake lamps to be illuminated even while driving A Check Control Message would not alert the driver. An engine start or gear selection would be possible without brake actuation. If the driver's door were opened after switching off the engine the gear would not switch automatically to P as designed.
Recall the vehicles that are likely to be affected and check the locking of the ball head on the brake pedal. If necessary the pedal mechanism will be replaced.
DRIVESHAFT UNIVERSAL JOINT MAY BREAK
Due to insufficient strength the front universal joint in the rear front universal joint of the rear prop shaft may fail.
On affected vehicle replace the universal joint with a modified version
AIRBAGS MAY NOT DEPLOY
The igniter for the certain airbag modules may not have been correctly manufactured which may affect air bag deployment in the event of a collision.
Where necessary replace affected airbag modules.
FRONT AIRBAGS AND SEAT BELT TENSIONERS MAY FAIL TO DEPLOY WHEN NEEDED
It has been identified that the airbag/SRS central sensor has been programmed with faulty software. If the vehicle is involved in a frontal or rearward collision then the airbag and seat belt tensioners may not be triggered which could lead to an increased risk of injury to the occupants.
Recall all affected vehicles for the replacement of the airbag/SRS central sensor.
DRIVERS AIRBAG MAY DEPLOY INCORRECTLY
The driver's air bag inflator may rupture during deployment. Metal shards may pass through the air bag material and cause injury to occupants.
On affected vehicles replace air bag and inflator assemblies.
ENGINE EMERGENCY MODE MAY BE ACTIVATED DURING DRIVING
The screws retaining the variable camshaft timing (VANOS) housing may loosen and under certain circumstances the heads may break off. This can lead to the VANOS leaking oil internally and adversely affect the valve timing adjustment. If found to deviating from targeted data the engine emergency mode will be activated. This will be indicated by a distinct change in engine running. The orange engine management warning lamp and a check message; On vehicles with N51/N52 engines this will appear at ignition recycle on N55 engine it will display immediately.
Repalce bolted connection of the VANOS adjustment unit
TOWING BALL HITCH MAY DETACH
Electronically deployed tow hitch is automatically deployed by button located ion luggage compartment. The pivot uses a mechanical control link which is electrically adjusted. This is necessary to prevent a loosening or shaking loose of the end stop during driving. Due to a software error in the instrument cluster the driver may not in certain cases get prior warning if the adjustment fails. The consequences of this are that the ball hitch can shake loose from the end stop whilst driving. The control link can break due to the imposed load of the trailer and the hitch can pivot downwards causing loosening/detachment of the trailer and adversely affect the vehicle control.
Recall affected vehicles and reprogramme the control unit/instrument cluster.
POSSIBILITY OF FIRE
Due to a fault with an internal connection within the Fuel Filter Heater (FFH) it is possible that during temperatures below freezing the FFH can remain permanently activated. This will normally cause the FFH to overheat which will result in the inability to start the vehicle due to a flat battery. This can occur even when the ignition is turned off. However in extreme cases it could cause a vehicle fire.
Recall all affected vehicles to replace the FFH.
ENGINE MAY FAIL
In individual cases the oil pump may no longer provide the required oil pressure. This may cause severe engine damage. Additionally the occurrence of critical driving situations cannot be ruled out because the oil pressure may drop suddenly while driving. The driver will usually notice a drop in the engine oil pressure due to the check control message ''Low oil Pressure''. It is also possible the engine block will be damaged and as a result engine oil may be lost.
The oil pump will be replaced with the correct version.
RISK OF FIRE
The positive battery cable routed from the vehicle battery to the engine bay consists of one cable in the luggage compartment and one cable in the underbody. Both cable are connected by a screw connection and covered by a plastic cover. In single cases the plastic cover may have been fitted incorrectly during the vehicle production. Over time an incorrectly fitted cover could cause the screw connections to come loose leading to an increased resistance also humidity may affect the connection and cause high resistance and drop in current. This can lead to the vehicle not starting and in extreme cases the connection could over heat leading to the possibility of a fire in the luggage area.
The clips on the battery will be checked the cover replaced and sealed.
FIRE MAY OCCUR
Some engines are fitted with an additional water pump for the turbo charger. In some circumstances a crack may develop which then leads to melting of the plug connections and the housing. Further heat development may then lead to scorch damage. In exceptional cases such overheating can lead to smouldering of the water pump. If smouldering occurs an engine compartment fire and vehicle fire cannot be excluded.
The water pump will be replaced for a new more robust version.
SHORT CIRCUIT MAY OCCUR
Due to the ingress of moisture it is possible that a short circuit can occur in the additional coolant pump for the exhaust turbocharger. The driver will be informed of the issue by a warning message on the display in the instrument panel. If not addressed it is possible for further heat build up in the pump which may cause the plug connection and housing to melt and in extreme cases a localised fire in the engine compartment or vehicle.
Recall all affected vehicles for the replacement of the additional coolant pump.
RISK OF FIRE
Moisture may enter the fuel filter heater at an electrical connection. Should this occur it can cause a discharge of the battery causing non starting of the vehicle. Also if it occurs whilst the vehicle is in motion it could result in a fire when the vehicle is left unattended.
Recall all affected vehicles and replace the fuel filter heater.
POSSIBLE REDUCTION IN BRAKE SERVO ASSISTANCE
It is possible that engine oil can enter the brake servo via the brake vacuum pump and vacuum hose. If this occurs it could damage the brake servo membrane which may leak so causing a reduction in braking assistance and a requirement to apply increased pedal force to achieve the same braking efficiency.
Recall all affected vehicles for the fitment of a modified servo hose. In addition the checking of the brake servo for contamination and replacement if required.
REAR AXLE CARRIER MAY FAIL
It has been identified that defects in a material joint may have resulted during the heat treatment of individual components of the rear axle carrier. This may result in failure of the holders of the links and struts even under normal driving conditions. Should the holder of a link fail whilst the vehicle is in motion the handling characteristics of the vehicle would undergo an unexpected change which could result in an accident.
Recalled vehicles will be checked and if necessary fitted with a quality assured rear axle carrier.
REAR SHOCK ABSORBER MOUNTING MAY FAIL
It has been identified that the lower rubber mounting on the metal bush of the rear shock absorbers may fail to meet the quality requirement. Dependant on the mileage and operating conditions the rubber mounting may come completely free from the shock absorber. If this occurs the bodywork would no longer be supported above the wheels causing it to come into contact with the wheel concerned. Should this occur the possibility exists that a critical driving condition might occur or even the risk of an accident.
Recalled vehicles will have the rear shock absorbers checked and replaced if necessary.
THE BEARINGS OF THE FUEL INJECTION PUMP MAY FAIL
The bearings of the high pressure fuel injector pump may fail after a short travelled distance (approximately 3000 to 6000 miles) This leads to a total failure of the engine's fuel supply which results in the engine stalling.
Recall likely to be affected vehicles and replace the fuel injector pump.
FRONT SEAT BACK-REST HEATER MAY OVERHEAT
Mechanical loads exerted on the back-rest heating element of the front seats when persons enter or exit the vehicle may result in damage to the door side contact line in the back-rest padding. In the event that this causes a break of a contact line the damaged area may overheat to unacceptable levels with the heater switched on. It would then not be possible to rule out the risk of minor burns to the occupants clothes and possibly their skin.
Recall affected vehicles and check condition where necessary fit an additional in-line fuse.
POSSIBILITY OF INADVERTNENT LOSS OF ENGINE POWER
Due to a hardware fault within the digital engine electronic control unit the possibility exists that the unit could fail completely resulting in loss of engine power.
Recall likely to be affected vehicles and replace the control unit with a quality assured item.
POSSIBILITY OF INABILITY TO ENGAGE GEAR OR DECLUTCH
Possibility that the pin operating the master cylinder may have been welded incorrectly. Resulting in the inability (on failure) to de-clutch or engage a gear.
Recall likely to be affected vehicles inspect the subject weld and replace the clutch pedal if the weld is found to be faulty.
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